Updated on 2026/08/08

Information

 

写真a

 
SHANG JUAN
 
Organization
International Institute for Carbon-Neutral Energy Research Advanced Energy Conversion Systems Thrust Assistant Professor
Title
Assistant Professor
External link

Research Areas

  • Nanotechnology/Materials / Metallic material properties

  • Manufacturing Technology (Mechanical Engineering, Electrical and Electronic Engineering, Chemical Engineering) / Mechanics of materials and materials

Research History

  • Kyushu University カーボンニュートラル・エネルギー国際研究所 Assistant Professor 

    2024.4 - Present

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  • Kyushu University WPI-I2CNER 博士研究員 

    2023.9 - 2024.3

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Education

  • 浙江大学   エネルギー工学府   博士課程

    2018.9 - 2023.6

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  • Kyushu University   工学府   特別研究生

    2022.5 - 2023.5

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Research Interests・Research Keywords

  • Research theme: 鉄鋼材料

    Keyword: 鉄鋼材料

    Research period: 2025

  • Research theme: 金属疲労

    Keyword: 金属疲労

    Research period: 2025

  • Research theme: 第一原理計算

    Keyword: 第一原理計算

    Research period: 2025

  • Research theme: 破壊力学

    Keyword: 破壊力学

    Research period: 2025

  • Research theme: 理論化学計算

    Keyword: 理論化学計算

    Research period: 2025

  • Research theme: 水素脆化

    Keyword: 水素脆化

    Research period: 2025

  • Research theme: 材料強度学

    Keyword: 材料強度学

    Research period: 2025

  • Research theme: 分子動力学

    Keyword: 分子動力学

    Research period: 2025

Awards

  • Professor Award

    2025.12   日本材料学会九州支部  

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  • 優秀博士論文イノベーション賞

    2025.9   中国機械学会  

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  • Best Paper Award

    2025.8   The 12th Japan-China Bilateral Symposium on High Temperature Strength of Materials  

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  • 優秀博士論文

    2023.11   浙江大学  

    尚娟

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  • 浙江省優秀卒業生

    2023.5   浙江省教育庁  

  • 浙江省優秀卒業生

    2023.5   浙江省教育庁  

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  • 国家奨学金

    2021.12   中華人民共和国教育部  

  • 留学生奨学金

    2021.7   中国国家自然科学基金委員会  

  • 学生表彰(学術研究表彰)

    2020.12   浙江大学  

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Papers

  • Enhanced hydrogen embrittlement of steel by the premature hydrogen dissociation with the increasing inert gas pressure in hydrogen-containing mixtures Reviewed

    Juan Shang, Zhengli Hua, Baihui Xing, Haotian Wei, Jinyang Zheng

    Acta Materialia   259   2023.10   ISSN:1359-6454 eISSN:1873-2453

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    Authorship:Lead author   Publishing type:Research paper (scientific journal)   Publisher:Acta Materialia  

    Regarding hydrogen embrittlement (HE) in the mixtures of hydrogen and inert gas, the results were understood mainly based on the partial hydrogen gas pressure. On the other hand, the effect of the total gas pressure has not been fully investigated. In this study, fatigue crack growth rate (FCGR) tests were conducted in high-purity hydrogen gas at different gas pressures. Also, the FCGR tests were conducted in hydrogen and nitrogen mixtures at different total gas pressures. The hydrogen partial pressure in the mixture was the same as the high-purity hydrogen. This was the first time that acceleration of the FCGR in the mixtures compared to that in the high-purity hydrogen was observed. To elucidate the mechanism of the enhanced HE in the mixtures, hydrogen permeation and hydrogen desorption experiments were carried out. Based on the results of these tests, the acceleration of the FCGR in the mixtures could be interpreted by the fast hydrogen entry rate, which may result in a higher local hydrogen concentration near the crack tip during a limited time. Density functional theory (DFT) calculations were performed to consider the total gas pressure effect on an atomic scale. The thrust force of other gas molecules in the mixtures made the hydrogen molecules enter the potential field of the iron surface sooner, advancing the dissociation of the hydrogen. This will increase the surface concentration of the hydrogen atoms.

    DOI: 10.1016/j.actamat.2023.119279

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  • Phase field modeling of hydrogen-assisted cracking for high strength steels: Incorporating stress-state-dependent failure resistance Reviewed International journal

    Hai Tang, Juan Shang, Baihui Xing, Ruizhe Gao, Zhengli Hua

    Engineering Fracture Mechanics   345   2026.10   ISSN:0013-7944 eISSN:1873-7315

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:Engineering Fracture Mechanics  

    In this study, an extended phase field framework for hydrogen-assisted cracking is developed from the geometric phase field formulation by incorporating a stress-state-dependent failure resistance and a phenomenological Weibull-type hydrogen degradation law. Within this framework, analytical homogeneous solutions are further derived to clarify the role of the driving force slope factor ζ in the range of 0 < ζ ≤ 0.25. Within this range, the factor not only controls post-critical damage evolution but also determines the critical failure stress. Analytical analyses and benchmarks show that tuning ζ can partially compensate for the phase field gradient-induced crack resistance and reduce the length scale sensitivity of macroscopic responses. Moreover, by integrating the aforementioned these ingredients into the model framework, the proposed model demonstrates favorable predictive performance for the fracture behavior of structures under varying constraint levels. With pre-charged notched AISI 4135 steel specimens as a case, a robust calibration method for critical failure stress and local hydrogen concentration is presented. After parameter calibration, the model can predict the fracture behavior of specimens under different constraint levels, with the deviation between predicted and experimental fracture strength values within ± 10%. Meanwhile, it reproduces the experimental phenomenon that crack initiation sites shift toward the notch root with increasing hydrogen concentration. This study provides an engineering-oriented extension of phase field modeling for hydrogen-assisted cracking under varying constraint levels.

    DOI: 10.1016/j.engfracmech.2026.112442

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  • The different hydrogen diffusion behaviors in α and γ of duplex stainless steel studied by in-situ scanning Kelvin probe force microscopy Reviewed International journal

    Xinyi Jiang, Chutian Shen, Baihui Xing, Juan Shang, Zhengli Hua, Jinyang Zheng

    International Journal of Hydrogen Energy   256   2026.8   ISSN:0360-3199 eISSN:1879-3487

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:International Journal of Hydrogen Energy  

    In-situ electrochemical hydrogen charging combined with scanning Kelvin probe force microscopy (SKPFM) and electron backscatter diffraction (EBSD) was employed to study hydrogen diffusion and trapping behaviors in the α and γ phases of 2507 duplex stainless steel. It was found that hydrogen diffusion in both phases exhibited a strong dependence on crystallographic orientation. In the γ phase, hydrogen diffusivity in the (111) oriented grain was the slowest among the examined orientations, whereas it was the fastest in the α phase. Additionally, SKPFM measurements revealed pronounced hydrogen trapping at the α/γ phase boundary.

    DOI: 10.1016/j.ijhydene.2026.156482

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  • CO + O2 atmosphere as a superior inhibitor of gaseous hydrogen embrittlement in a martensitic steel: Fatigue crack growth and atomistic insights Reviewed International journal

    Juan Shang, Masanobu Kubota, Aleksandar Staykov, Vanadia Irisca Yussalla, Hiroshi Okano, Inoue Naho

    Scripta Materialia   280   2026.7   ISSN:1359-6462 eISSN:1872-8456

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:Scripta Materialia  

    The development of effective gaseous inhibitors is a pivotal strategy for mitigating gaseous hydrogen embrittlement in metallic materials. In this work, we demonstrate that a mixed carbon monoxide and oxygen (CO+O<inf>2</inf>) atmosphere acts as a superior inhibitor, fully suppressing hydrogen-assisted cracking under the present test conditions in the JIS SCM435 (UTS = 954 MPa). Fatigue crack growth tests in 0.2 MPa H<inf>2</inf> revealed that, whereas 500 vol. ppm CO or 50 vol. ppm O<inf>2</inf> alone provided only partial mitigation, the CO+O<inf>2</inf> environment restored the fatigue resistance to the inert-environment baseline. Fractographic analysis confirmed a transition from GHE-induced facet and quasi-cleavage features to a typical ductile transgranular fracture surface under the CO+O<inf>2</inf> atmosphere. Density functional theory calculations elucidated that CO/O co-adsorption broadened the range of accessible high-coverage surface compositions on Fe(110), forming a passivating adlayer that increased the hydrogen dissociation barrier to ∼2.12 eV and thereby suppressed hydrogen uptake.

    DOI: 10.1016/j.scriptamat.2026.117349

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  • Additively manufactured structured perovskite/Al2O3 monolithic catalysts by digital light processing: design and application for CO2 methanation Reviewed International journal

    Chen, T., Liu, Y., Zhu, X., He, Y., Nian, H., Sha, N., Shang, J., Staykov, A., Tian, J., Zhao, Z.

    Applied Surface Science   732   2026.6   ISSN:0169-4332 eISSN:1873-5584

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:Applied Surface Science  

    Digital light processing (DLP), as an important branch of 3D printing, has attracted wide attention in recent years due to its advantages of rapid prototyping and high precision in material fabrication. In this work, 3D-LMN/Al<inf>2</inf>O<inf>3</inf> monolithic catalysts with different LaMn<inf>0.6</inf>Ni<inf>0.4</inf>O<inf>(3-σ)</inf> (LMN) loadings (10 vol%, 50 vol%, 90 vol%) were directly fabricated by DLP printing and applied to the photothermal catalytic conversion of CO<inf>2</inf> and H<inf>2</inf>O into CH<inf>4</inf>. The results show that catalytic activity increased with LMN content, with 3D-LMN/Al<inf>2</inf>O<inf>3</inf>-9 exhibiting the best performance, achieving a CH<inf>4</inf> yield of 3202.33 μmol/g. Compared with the conventional powder catalyst, the monolithic catalyst demonstrated an enhanced performance of about 18%. LMN effectively promoted oxygen vacancy formation, enhanced visible-light absorption, and improved CO<inf>2</inf> adsorption capacity. Density functional theory (DFT) calculations further revealed the superior CO<inf>2</inf> adsorption ability of LMN at the electronic structure level. In addition, computational fluid dynamics (CFD) simulations demonstrated that the structured catalysts optimized flow distribution and heat transfer, effectively overcoming the mass and heat transfer limitations of powder catalysts. This study not only validates the feasibility of fabricating structured perovskite-based catalysts via 3D printing but also provides new insights and technological pathways for the design and development of efficient CO<inf>2</inf> conversion catalysts.

    DOI: 10.1016/j.apsusc.2026.166545

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  • Research on fatigue performance and fracture location of 20# steel welded joints in hydrogen environment Reviewed

    Wei Gao, Xizheng Wang, Songrui Guo, Shuanghe Chi, Zhengli Hua, Juan Shang, Baihui Xing, Haotian Wei

    Engineering Failure Analysis   190   2026.6   ISSN:1350-6307 eISSN:1873-1961

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    Authorship:Corresponding author   Language:English   Publishing type:Research paper (scientific journal)   Publisher:Engineering Failure Analysis  

    The degradation of mechanical properties in hydrogen pipeline welded joints caused by hydrogen embrittlement (HE) poses significant safety challenges. This study investigates the low-cycle fatigue performance and fracture characteristics of welded joints made from 20# steel in high-pressure hydrogen environments. Transverse specimens of welded joint including the weld metal (WM), heat-affected zone (HAZ) and base metal (BM) were subjected to cyclic loading under varying hydrogen pressures. The strain ratio was 0.1 and the strain amplitude was 0.3%. The results show that in the 0.4 MPa hydrogen environment, the fatigue life of the specimen decreased to a maximum reduction of 33.94% compared to that in the 0.4 MPa nitrogen reference environment. Furthermore, when the hydrogen pressure was increased to 4 MPa, the fatigue life reached a maximum reduction of 13.92% relative to the reference environment. The fracture surfaces of specimens tested in hydrogen are notably flatter, with the dimpled features characteristic of ductile rupture being severely suppressed. Furthermore, a statistical evaluation of fracture sites across multiple specimens identified a distinct shift in failure location. While fractures in nitrogen occurred without a clear positional preference, a strong propensity for crack initiation and final fracture within the HAZ was consistently observed under hydrogen exposure. These findings underscore the HAZ as the critical weak link and primary risk zone for fatigue failure in hydrogen-transport pipelines.

    DOI: 10.1016/j.engfailanal.2026.110738

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  • Synergistic mechanism of CO and O2 in enhancing inhibition of hydrogen embrittlement in X80 pipeline steel Reviewed International journal

    Baihui Xing, Hai Tang, Ruizhe Gao, YuQi Xie, Juan Shang, Zhengli Hua

    Corrosion Science   264   2026.5   ISSN:0010-938X eISSN:1879-0496

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:Corrosion Science  

    Inhibition of hydrogen embrittlement (HE) by gas inhibitors is one of the effective methods for preventing hydrogen-induced damage. The objective of this study is to quantitatively evaluate the coupled inhibitory effects of mCO+nO<inf>2</inf> on HE of X80 steel in multicomponent gas environments, and to combine with Density Functional Theory (DFT) calculations to elucidate its underlying microscopic mechanisms. Results show that the CO+O<inf>2</inf> combination (500 vppm CO+500 vppm O<inf>2</inf>) has a stronger inhibitory effect on HE compared to CO or O<inf>2</inf> (1000 vppm) acting alone, which inhibits the fatigue crack growth rate (FCGR) by more than 80% and increases the fracture toughness (FT) by nearly five times. At the range of stress intensity factor ΔK<28 MPa·m<sup>1/2</sup>, the introduction of trace impurities of 1000 vppm CO+ 1000 vppm O<inf>2</inf> in an 8 MPa-20% H<inf>2</inf> environment completely eliminates the effects of H<inf>2</inf> on FCGR. Molecular Dynamics (MD) simulation results suggest that compared with CO or O<inf>2</inf> alone, the CO+O<inf>2</inf> combination more easily forms a higher impurity molecule coverage, thus better inhibiting the dissociation of hydrogen molecules. DFT results indicate that the combination of CO+O<inf>2</inf> forms a lower energy barrier at high coverage compared with CO or O<inf>2</inf> alone, making it easier for impurity molecules to enter the potential field upon iron surface, thereby enhancing the influence of pre-adsorbed impurity molecules on the adsorption and dissociation behavior of hydrogen on the Fe (110) plane.

    DOI: 10.1016/j.corsci.2026.113787

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  • Mechanical properties and residual life assessment of FV520B centrifugal compressor blades under hydrogen-blended environment Reviewed

    Chengpu Li, Hai Tang, Sunyang Qiu, Chao Yang, Jing Rao, Zhengli Hua, Baihui Xing, Juan Shang

    Engineering Failure Analysis   187   110596 - 110596   2026.4   ISSN:1350-6307 eISSN:1873-1961

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    Authorship:Last author, Corresponding author   Publishing type:Research paper (scientific journal)   Publisher:Engineering Failure Analysis  

    With the widespread application of hydrogen-blended natural gas pipelines, evaluating the hydrogen compatibility and residual life of compressor impeller has become essential for ensuring the safe and reliable operation of hydrogen pipeline systems. In this study, fatigue crack growth rate (FCGR) and fracture toughness tests were carried out on FV520B, a representative impeller blade material, under various simulated hydrogen-blended natural gas environments. Results show that under 12 MPa 20 vol% H<inf>2</inf>-blended environment, the FCGR increases to about 24 times that of the nitrogen environment, and the fracture toughness (K<inf>IH</inf>) decreases to only 25% of that in nitrogen. Moreover, higher stress ratios and total pressures further increase the crack growth rate. Based on these experimental data, finite element analyses based on adaptive grid technique were conducted to assess the effects of hydrogen-blended ratio and stress ratio on impeller residual life through a damage tolerance evaluation method. The results show that under the 20 vol% H<inf>2</inf>-blended environment, the residual life of the blade with an initial crack depth of 0.1 mm at stress ratio (R) of 0.1 was 12,874 cycles − only half of that under the 10 vol% H<inf>2</inf>-blended environment. Additionally, when R = 0.5 and 0.7, the life of blades were 22,603 and 19,902 cycles, respectively, due to complex influence of stress ratio on FCGR. These findings highlight the need for rigorous hydrogen-compatibility evaluations and careful control of blending ratios and stress conditions to ensure the safe and reliable operation of impellers in hydrogen-blended environments.

    DOI: 10.1016/j.engfailanal.2026.110596

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  • The effect of pressure and strain rate on the water-mitigated gaseous hydrogen embrittlement of SCM435 steel Reviewed International journal

    Juan Shang, Tatsuhito Masuda, Shunsuke Umezaki, Vanadia Irisca Yussalla, Hiroshi Okano, Inoue Naho, Masanobu Kubota

    Materials Letters   407   140039 - 140039   2026.3   ISSN:0167-577X eISSN:1873-4979

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    Authorship:Lead author, Corresponding author   Language:English   Publishing type:Research paper (scientific journal)   Publisher:Materials Letters  

    With the increasing use of hydrogen energy, hydrogen embrittlement (HE) of high-strength steels has become a critical concern. In this work, fracture toughness tests were conducted on SCM435 steel to clarify the effect of pressure and strain rate on water-mitigated HE. The results show that adding 65 volume ppm H<inf>2</inf>O to hydrogen significantly reduced the severity of HE. The extent of mitigation depended on H<inf>2</inf>O partial pressure and strain rate, where the suppression was more effective at higher H<inf>2</inf>O partial pressure and slower loading rate. Fracture surface observations showed that dry hydrogen promoted quasi-cleavage fracture and suppressed stretch zone formation. In contrast, humid hydrogen promoted dimples and restored the stretch zone, indicating enhanced ductile crack initiation. Control tests in N<inf>2</inf> + H<inf>2</inf>O confirmed that H<inf>2</inf>O alone did not cause embrittlement. A possible interpretation based on our previous density functional theory calculations, the H<inf>2</inf>O effect is that adsorbed H₂O molecules increase the activation barrier for hydrogen adsorption on the Fe surface, thereby reducing hydrogen ingress.

    DOI: 10.1016/j.matlet.2025.140039

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  • The influence of CO2 partial pressure on the hydrogen embrittlement behavior of pure iron in high-pressure hydrogen environment Reviewed

    Chengshuang Zhou, Haolin Wu, Huijie Chen, Xiaoping Yan, Yuxuan Qian, Kaiyu Zhang, Lin Zhang, Juan Shang

    Corrosion Science   260   2026.3   ISSN:0010-938X eISSN:1879-0496

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    Authorship:Corresponding author   Publishing type:Research paper (scientific journal)   Publisher:Corrosion Science  

    Hydrogen energy is crucial for the transition to a low-carbon economy, but high-pressure hydrogen can cause severe embrittlement in pipeline steels. The presence of CO₂ impurities in hydrogen-blended natural gas may significantly influence the hydrogen embrittlement (HE) behavior. This work systematically investigates the influence of CO₂ partial pressure on the hydrogen embrittlement of pure iron in high-pressure environments using slow strain rate tensile (SSRT) and fatigue crack growth rate (FCGR) tests, hydrogen permeation experiments, and first-principles molecular dynamics (FPMD) simulations. The results show that, compared to pure hydrogen, as CO₂ concentration increases, the elongation of pure iron first decreases then increases, while FCGR increases then decreases, with the most significant HE promotion occurring at 0.2 MPa CO₂. The consistency between SSRT and FCGR outcomes can be explained by the dual role of CO₂ in hydrogen permeation. At low CO₂ concentrations, CO₂ promotes the migration of hydrogen atoms toward the subsurface, which enhances hydrogen embrittlement; at high CO₂ concentrations, CO₂ occupies more metal surface adsorption sites, inhibiting hydrogen adsorption and coordination on the metal surface, thereby inhibiting hydrogen embrittlement.

    DOI: 10.1016/j.corsci.2025.113555

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  • Hole-Selective Monolayer Molecules with Spatially Separated Carrier Orbitals and Twisted π-Skeleton for Inverted Perovskite Solar Cells and Modules Reviewed International journal

    Wu, T., Raju, T.B., Li, H., Shang, J., Cao, Q., Wu, L., Narmandakh, K., Song, J.T., Staykov, A., Zhang, C., Ba, Q., Zhao, L., Nie, R., Wang, P., Yamada, S., Dong, H., Wang, Y., Wang, S., Matsushima, T., Guo, Z.

    ACS Nano   20 ( 6 )   5318 - 5331   2026.2   ISSN:1936-0851 eISSN:1936-086X

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:ACS Nano  

    The development of monolayer hole-selective contacts has proven to be an effective strategy for enhancing the performance and scalability of inverted perovskite solar cells (PSCs). However, current monolayer molecules often suffer from limited charge separation and extraction capabilities due to their small π-conjugated domains, localized carrier orbitals, and weak interfacial binding with substrates. Here, we report a molecular design featuring a double donor–acceptor (D–A) conjugated architecture with an enhanced push–pull effect, spatially separated carrier orbitals for efficient hole extraction and electron blocking, bifacial anchoring for strong binding to both metal oxide substrates and perovskite layers, and a twisted π-skeleton that suppresses self-aggregation and ensures homogeneous monolayer distribution. By replacing conventional [2-(9H-carbazol-9yl)ethyl]phosphonic acid (2PACz) with this double D–A-type monolayer, the PCE improves from 23.69% to 25.61% (certified 25.11%) in small-area PSCs, while large-area perovskite modules (active area of 10.04 cm<sup>2</sup>) achieve a high PCE of 21.40%. Notably, the devices exhibit excellent operational stability under continuous illumination (100 mW cm<sup>–2</sup>) at an elevated temperature (85 °C), maintaining 84.9% of the initial efficiency after 1000 h.

    DOI: 10.1021/acsnano.5c21709

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  • Interfacial dipole engineering by self-assembled molecules in n-i-p and p-i-n perovskite solar cells Reviewed International journal

    Mengde Zhai, Tianhao Wu, Kaihuai Du, Cheng Chen, Naoyuki Shibayama, Khongorzul Narmandakh, Abdul Haseeb Hassan Khan, Ying-Chiao Wang, Juan Shang, Aleksandar Staykov, Jun Tae Song, Shintaro Ida, Pangpang Wang, Sunao Yamada, Kaoru Tamada, Shuai Zhao, Aili Wang, Zhanglin Guo, Toshinori Matsushima, Tsutomu Miyasaka, Ming Cheng

    Nature Communications   17 ( 1 )   2026.2   ISSN:2041-1723 eISSN:2041-1723

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    Language:English   Publishing type:Research paper (scientific journal)   Publisher:Nature Communications  

    Self-assembled molecules are widely used as bottom interfacial layers in inverted perovskite solar cells, yet their application to perovskite top surfaces remains poorly understood. Here, we develop two self-assembled molecules for perovskite surface modification and interfacial optimization with the hole transport layer. Through solvent engineering, ordered and uniform molecular packing is achieved on the perovskite surface. These molecules optimize surface energetics and promote efficient hole transfer when coupled with a homologous hole transport layer. Their large molecular dipoles tune interfacial energy alignment and reduce energetic offsets, thereby accelerating charge extraction from the perovskite layer. This dipole-driven interfacial modulation is effective in both normal and inverted device architectures. As a result, a power conversion efficiency of 26.18% (certified 26.23%) is achieved in normal-structure devices, together with improved operational stability under maximum power point tracking. This work establishes a viable strategy for perovskite surface engineering using self-assembled molecules.

    DOI: 10.1038/s41467-026-69198-2

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  • Competition between Fe2–3N-enhanced trapping and pore-assisted diffusion during ammonia-assisted laser nitriding of pure iron

    Xin Liu, Wenjie JIANG, Xincheng He, Zheye Liu, Chengshuang Zhou, Lin Zhang, Juan Shang, Jinyang Zheng

    2026

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    DOI: 10.2139/ssrn.6908626

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  • Cathode passivation suppression enables ultrastable industry-leading alkaline water electrolysis at hundred-ampere currents Reviewed International journal

    Yang Wu, Zhenhui Kou, Nengji Liu, Senlin Chu, Bin Yang, Zhongjian Li, Juan Shang, Fei Song, Qinghua Zhang, Peng Liao, Youxiao Chen, Lecheng Lei, Yang Hou

    Energy & Environmental Science   18 ( 24 )   10514 - 10522   2025.12   ISSN:1754-5692 eISSN:1754-5706

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    Authorship:Corresponding author   Language:English   Publishing type:Research paper (scientific journal)   Publisher:Royal Society of Chemistry (RSC)  

    Ru nanoparticles reconstruct water networks on RANEY® Ni, decreasing local pH near cathode to inhibit passivation. The cathode achieves 10 A cm <sup>−2</sup> at 2.3 V with 2500 hours stability at 1.0 A cm <sup>−2</sup> .

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  • Fatigue crack growth and life assessment of a 100 MPa 4130X high-pressure hydrogen storage vessel subject to autofrettage Reviewed

    Chao Yang, Ruizhe Gao, Ruiming Zhang, Hai Tang, Baihui Xing, Zhengli Hua, Juan Shang

    International Journal of Hydrogen Energy   191   2025.11   ISSN:0360-3199 eISSN:1879-3487

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    Authorship:Corresponding author   Publishing type:Research paper (scientific journal)   Publisher:International Journal of Hydrogen Energy  

    An investigation of autofrettage on a 100 MPa 4130X hydrogen vessel was conducted in this paper. The evolution of stress intensity factor (SIF) and actual stress ratio (R<inf>k</inf>) of a cylinder crack under varying overstrain levels were studied, followed by evaluation of fatigue failure cycles at several typical points to determine the overall vessel fatigue life. The results indicate that the overall stress profile is considerably changed after autofrettage, which has a major influence on critical positions that determine the vessel fatigue life. The cylinder part, generally accepted as the weakest position in current studies, ceases to be the critical zone as the overstrain level raises to 40 %, and the critical positions shift towards the transition areas of cylinder-dome and dome-nozzle above 60 %, which should be paid special attention to when considering autofrettage. For the dome part, assessment should be made based on the maximum principal stress direction rather than simply using the axial initial crack. The overall vessel fatigue life increases with overstrain levels and saturates at 80 % overstrain level, with hardly further gains at higher levels.

    DOI: 10.1016/j.ijhydene.2025.152315

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  • Pressure-regulated hydrogen dissociation process on α-Fe (110) surfaces: A GCMC - coupled reactive molecular dynamics investigation Reviewed

    Ruizhe Gao, Baihui Xing, Liang Wei, Chutian Shen, Zhengli Hua, Juan Shang

    International Journal of Hydrogen Energy   185   2025.11   ISSN:0360-3199 eISSN:1879-3487

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    Authorship:Corresponding author   Publishing type:Research paper (scientific journal)   Publisher:International Journal of Hydrogen Energy  

    This study introduces a novel method integrating ReaxFF molecular dynamics with the grand canonical Monte Carlo (GCMC) method to investigate the adsorption and dissociation of hydrogen on the α-Fe(110) surface under the coupling effect of pressure and temperature. The vacuum layer of the slab model is connected to a virtual hydrogen reservoir, maintaining a constant H<inf>2</inf> molecule count during reactions. enabling direct analysis of hydrogen behavior on Fe under specified conditions. Studies have shown that the dissociation of hydrogen on the α-Fe(110) surface can be described using the Langmuir equation. Counterintuitively, at lower pressures, physical adsorption predominantly governs the number of hydrogen atoms entering the α-Fe(110) surface in a steady state, with a stable adsorption layer forming at lower temperatures to enhance hydrogen uptake. Conversely, at higher pressures, dissociation prevails, with an elevated dissociation probability at higher temperatures driving more hydrogen atoms entering the α-Fe(110) surface.

    DOI: 10.1016/j.ijhydene.2025.152012

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  • Suppressing gaseous hydrogen embrittlement of Cr–Mo steel by introducing water vapor: Insights from experiments and calculations Reviewed

    Juan Shang, Shunsuke Umezaki, Tatsuhito Masuda, Vanadia Irisca Yussalla, Hiroshi Okano, Inoue Naho, Aleksandar Staykov, Masanobu Kubota

    Corrosion Science   256   2025.11   ISSN:0010938X eISSN:1879-0496

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    Authorship:Lead author, Corresponding author   Publishing type:Research paper (scientific journal)   Publisher:Corrosion Science  

    As hydrogen emerges as a key energy carrier for carbon-neutral technologies, mitigating gaseous hydrogen embrittlement (GHE) in existing structural materials becomes a critical challenge for a seamless transition to a hydrogen economy, alongside the development of new hydrogen embrittlement-resistant materials. This work combined experimental studies and first-principles calculations to investigate the role of water vapor in mitigating GHE in the SCM435 low alloy steel. Fatigue crack growth (FCG) tests revealed that adding 991 vol ppm water vapor to a hydrogen environment markedly suppressed hydrogen-induced acceleration in the SCM435 steel. The crack growth rate in moist hydrogen was reduced by approximately 8 times compared to dry hydrogen for both strength levels, reaching levels comparable to those in air. Scanning electron microscopy analysis indicated that fracture surfaces in the moist hydrogen exhibited ductile transgranular fracture, contrasting with the quasi-cleavage and intergranular fracture features observed in dry hydrogen, confirming the protective effect of water vapor. Computational modeling showed that water molecules tended to adsorb on the clean Fe(110) surface in molecular form with an adsorption energy of −0.32 eV. Increasing water coverage raised the hydrogen dissociation barrier from 0 to 0.39 eV, reducing the dissociation rate constant by over 10⁷. These results suggest that trace amounts of water vapor can act as a practical GHE inhibitor, offering new perspectives for enhancing the reliability of structural materials in hydrogen-rich environments.

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  • Tuning Structural, Optical, and Multiferroic Properties of Y1–xGdxFeO3Orthoferrites through Rare-Earth Substitution: A Low-Temperature Hydrothermal Approach Reviewed International journal

    Liu, Y., Jiang, G., Wu, D., Ma, W., Shang, J., Staykov, A.

    Journal of Physical Chemistry C   129 ( 43 )   19527 - 19536   2025.10   ISSN:1932-7447 eISSN:1932-7455

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    Rare-earth orthoferrites (ReFeO<inf>3</inf>) exhibit multifaceted properties, including weak ferromagnetism, potential ferroelectricity, and magnetoelectric coupling. This study systematically investigated Y<inf>1–x</inf>Gd<inf>x</inf>FeO<inf>3</inf>(x = 0.2–1.0) synthesized via hydrothermal methods to understand how Gd substitution tunes these multifunctional properties. X-ray diffraction confirms single-phase orthorhombic structures (Pnma) with lattice expansion proportional to the Gd content, while SEM analysis reveals morphology evolving from flattened rectangles to cubes with increasing substitution. Density functional theory calculations reveal complex bandgap evolution (2.30–2.31 eV) with nonlinear electronic structure changes upon Gd doping, attributed to varying magnetic ordering configurations in the G-type antiferromagnetic structure, validated by UV–visible reflectivity measurements. Magnetic characterization shows enhanced saturation magnetization from 1.87 emu/g (x = 0.2) to 3.53 emu/g (x = 1.0) due to Gd<sup>3+</sup>magnetic contributions while preserving canted antiferromagnetism. Notably, Y<inf>0.4</inf>Gd<inf>0.6</inf>FeO<inf>3</inf>exhibits excellent ferroelectric performance with remnant polarization of 6.23 μC/cm<sup>2</sup>at 100 kV/cm. These findings demonstrate effective property tuning through Gd doping, where the enhanced magnetization and tunable bandgap advance orthoferrites for magnetic memory applications and the observed ferroelectric properties enable multiferroic sensing capabilities.

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  • Improved charge transfer performance of eosin Y-sensitized anatase TiO2 by anchoring group modification: from theoretical design to experiment Reviewed International journal

    Shang, J., Kosem, N., Kayo, Y., Shen, X.-F., Matsuyama, S., Watanabe, M., Inada, M., Ishihara, T., Staykov, A.

    Journal of Materials Chemistry A   13 ( 41 )   35865 - 35880   2025.10   ISSN:2050-7488 eISSN:2050-7496

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    Theoretical design and experimental proof of photocatalytic performance of eosin Y (EY) on anatase TiO<inf>2</inf> with a pyridine linker were obtained for increasing the photobiocatalytic activity of water splitting using visible light. Comparative studies on the hybrid interface of anatase and EY with carboxyl and pyridine anchors were performed by using density functional theory (DFT), time-dependent density functional theory (TD-DFT) calculations and experimental photoreduction of methyl viologen (MV). The geometries, binding interactions between dyes and anatase, electronic structures and electron transfer as well as the effect of isomers (ortho, meta, and para) on the dye/anatase systems were investigated. Theoretical results indicated that EY with carboxyl and pyridine anchors had visible absorption and electron transfer from the dye to the anatase titania. Compared to carboxyl-para, which had the best optical performance among carboxyl groups, the adsorption strength of pyridine-ortho was close to that of carboxyl-para, while the oscillator strength increased significantly, which was more than 10 times higher than that of carboxyl-para. Corresponding with the theoretical estimation, EY pyridine linked TiO<inf>2</inf> is active to MV reduction under visible light irradiation by fast charge transfer, in particular, pyridine-ortho and para. Furthermore, high stability is also achieved for pyridine-para. An apparent quantum yield higher than 2.00% and 0.67% under 520 nm light was experimentally achieved in biocatalytic H<inf>2</inf> and NH<inf>3</inf> formation, respectively, for EY pyridine linked TiO<inf>2</inf>, which was correctly predicted by the DFT calculations.

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  • Research on the fracture toughness of pipeline steel X80 in a hydrogen environment Reviewed

    Wei, HT; Tang, H; Xing, BH; Shang, J; Qiu, SY; Hua, ZL; Gu, CH

    ENGINEERING FAILURE ANALYSIS   180   2025.10   ISSN:1350-6307 eISSN:1873-1961

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    Hydrogen pipelines offer an efficient transportation method, but they pose significant safety challenges due to hydrogen embrittlement. The effect of hydrogen pressure on the fracture toughness of pipelines requires further investigation. This study examines the fracture toughness of pipeline steel exposed to high-purity hydrogen gas at various pressures. The experimental results indicate that the fracture toughness decreases progressively with increasing hydrogen pressure, following a trend resembling logarithmic or power-law behavior. Microscopic analysis reveals a shift in the fracture mode from ductile dimple-dominated failure to brittle fracture as the pressure increases from 0 to 12 MPa. Two empirical relationships are evaluated: the theoretically derived Kim model and its X80 calibrated version. The calibration of the Kim model has reduced the relative error of the model for X80 fracture toughness under varying hydrogen pressure conditions. Additionally, an empirical relationship that provides a lower bound of fracture toughness based on the measurements in this study has been developed. And the model is shown to also bound the data in the literature for X80 in gaseous hydrogen at pressure up to 12 MPa at room temperature. These findings provide valuable insights into assessing the structural integrity of hydrogen pipelines.

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  • Content dependence of CO2 effect on the hydrogen embrittlement sensitivity of P110 steel for underground hydrogen storage: Experiments and DFT calculations Reviewed

    Shuanghe Chi, Wei Gao, Juan Shang, Zhengli Hua, Songrui Guo, Chengpu Li

    Engineering Failure Analysis   179   2025.9   ISSN:1350-6307 eISSN:1873-1961

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    The use of underground hydrogen storage enables large-scale and cost-effective storage of hydrogen. However, the presence of carbon dioxide (CO<inf>2</inf>) in underground hydrogen reservoirs can influence the interaction between hydrogen and the tubing materials. This study investigated the effects of varying CO<inf>2</inf> concentrations on the hydrogen-assisted cracking in P110 steel by a combined study of fatigue crack growth rate (FCGR) experiments and density functional theory (DFT) calculations. Experimental results indicated that the presence of CO<inf>2</inf> accelerates the FCGR compared to pure hydrogen. As the concentration of CO<inf>2</inf> increased, the FCGR initially rose and then declined, peaking in 0.008 MPa CO<inf>2</inf> + 7.992 MPa H<inf>2</inf> (0.1 vol% CO<inf>2</inf> + H<inf>2</inf>). Additionally, the presence of CO<inf>2</inf> promoted the emergence of the critical stress intensity factor for hydrogen-accelerated fatigue crack growth, bringing the turning point forward from 27 MPa·m<sup>1/2</sup> to approximately 17 MPa·m<sup>1/2</sup>. DFT calculations elucidated that the activation energy for hydrogen dissolution first decreased and then increased as the partial pressure of CO<inf>2</inf> in the hydrogen environment rose. This suggested that the ease of hydrogen permeation into the steel surface initially decreased and then increased, in alignment with the experimental findings.

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  • Mechanical integrity assessment of X80 pipeline steel for the high-pressure transport of actual hydrogen-blended natural gas Reviewed

    Juan Shang, Ruizhe Gao, Baihui Xing, Haotian Wei, Shuanghe Chi, Zhengli Hua

    International Journal of Hydrogen Energy   163   2025.9   ISSN:03603199 eISSN:1879-3487

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    This study investigates the mechanical performance of X80 pipeline steel and its welded joints in hydrogen-blended natural gas environments at 10 MPa. Slow strain rate tensile, low-cycle fatigue, fatigue crack growth, and fracture toughness tests are conducted on base metal, weld metal, and heat-affected zone. Hydrogen addition reduces ductility, increases fatigue crack growth rate by nearly one order of magnitude, and lowers fracture toughness by up to 51.9 %. The predicted fatigue life decreases by as much as 94.5 % with 30 vol% hydrogen blending. Fatigue crack growth rate and fracture toughness tests indicated that the base metal exhibited the highest hydrogen embrittlement sensitivity, followed by the weld metal and the heat-affected zone. However, all specimens maintain fatigue lives exceeding one million cycles under typical pressure fluctuations. These results suggest that hydrogen transport through existing natural gas pipelines may be feasible when considering the pipe material alone. The findings provide essential data for evaluating the hydrogen compatibility of X80 steel in realistic gas mixtures and contribute to the development of safe hydrogen blending strategies.

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  • Coupling effect of H2S and H2 on the fracture mechanical properties of X80 pipeline steel: Experiment vs DFT Reviewed

    Haotian Wei, Chutian Shen, Meng Xu, Shimin Qu, Chen Sun, Batu Nasheng, Juan Shang, Zhengli Hua, Sunyang Qiu

    Corrosion Science   254   2025.9   ISSN:0010-938X eISSN:1879-0496

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    In this study, we explored the effect of dry hydrogen sulfide (H<inf>2</inf>S) on the hydrogen embrittlement sensitivity of X80 pipeline steel through several different tests: fatigue crack growth tests, fracture toughness tests, and density functional theory (DFT) calculations. The results showed that the addition of 3.952 ppm H<inf>2</inf>S into 12 MPa hydrogen (H<inf>2</inf>) slightly enhanced the hydrogen-induced degradation of the fatigue and fracture properties of the X80 steel. The degradation of the material became severe when the content of H<inf>2</inf>S increased to 19.76 ppm. Fracture surface observations indicate that H<inf>2</inf>S does not significantly change the fracture mode of the specimen compared to that in hydrogen gas. DFT calculations qualitatively reveal that H<inf>2</inf>S enhances the hydrogen adsorption on iron surface and the dissolution rate into the subsurface. This process promotes the accumulation of hydrogen in the material, thereby increasing the hydrogen embrittlement of the pipeline steel.

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  • Evolution and mechanism of hydrogen gas embrittlement susceptibility for X80 pipeline steel within the service temperature range Reviewed

    Juan Shang, Ruiming Zhang, Ruizhe Gao, Baihui Xing, Aleksandar Staykov, Zhengli Hua, Masanobu Kubota

    Corrosion Science   251   2025.7   ISSN:0010-938X eISSN:1879-0496

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    The influence of temperature on the hydrogen gas embrittlement (HGE) susceptibility of X80 is unclear. In this work, mechanical test results revealed the enhanced HGE susceptibility with the decreasing temperature ranging from 333 K to 263 K. At lower temperatures, quasi-cleavage characteristics appeared on crack surfaces and plasticity suppression was further enhanced. Increased dislocation trapping capacity with decreasing temperature was demonstrated by finite element analysis and first-principles molecular dynamics calculations. At the investigated temperature, hydrogen could be sufficiently supplied to dislocations. Therefore, hydrogen trapping sites exhibited a higher concentration than lattice hydrogen and played a dominant role in determining the overall hydrogen distribution within the material. The strong trapping ability of dislocations at lower temperatures could increase the hydrogen concentration in high-density dislocation regions, including the crack tip. It recommends that the HGE of X80 for hydrogen delivery shall be evaluated at a lower temperature instead of room temperature which usually be used.

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  • Effect of hydrogen on the mechanical properties of GB20# pipeline steel in actual hydrogen-blended natural gas Reviewed

    Shang, J; Hu, YM; Gao, RZ; Hua, ZL

    JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY   39 ( 7 )   3569 - 3575   2025.7   ISSN:1738-494X eISSN:1976-3824

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    With the growing interest in hydrogen-enriched natural gas transport, understanding the effects of hydrogen on pipeline materials has become essential. This work investigated the mechanical performance of GB20# pipeline steel in an actual hydrogen-enriched natural gas environment, assessing tensile properties, fatigue life, and fracture toughness across varying hydrogen partial pressures. It was found that, compared to pure natural gas, the plasticity and fatigue life of both the base and weld metals significantly deteriorated in hydrogen-enriched conditions, with degradation levels increasing with hydrogen partial pressure. Additionally, fracture toughness in both metals declined in hydrogen-enriched environments. The weld metal displayed slightly lower sensitivity to hydrogen embrittlement than the base metal, may be due to the finer grain structure. These findings contribute valuable insights into the behavior of natural gas pipeline steels under hydrogen exposure, essential for safe hydrogen-blended natural gas applications.

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  • Elucidating the mechanism of perovskite surface passivation with organic molecules: the impact of π-conjugation length Reviewed

    Koseki, D; Senevirathne, CAM; Senba, D; Fujita, Y; Lin, J; Zhai, MD; Shang, J; Raju, TB; Ida, S; Watanabe, M; Staykov, A; Segawa, H; Guo, ZL; Matsushima, T

    JOURNAL OF MATERIALS CHEMISTRY A   13 ( 23 )   17783 - 17798   2025.6   ISSN:2050-7488 eISSN:2050-7496

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    To further enhance the performance of perovskite solar cells (PSCs), a more comprehensive analysis of the mechanisms through which organic molecules induce defect passivation and enhance hole extraction is essential. In this study, we employ several organic molecules with varying π-conjugation lengths to examine how factors such as their molecular desorption, energy levels, and radical-cation stability affect defect passivation, hole extraction, and the overall PSC performance. Our results show that passivation molecules with extended π-conjugation suppress molecular desorption from the perovskite surfaces during overlayer spin-coating and improve energy-level alignment at interfaces, thereby enhancing PSC efficiency through improved defect passivation and hole extraction. Additionally, extended π-conjugation improves radical-cation stability, contributing to greater device durability. Among the defect passivation materials studied, 2-(3-ethylamine)benzothieno[3,2-b]benzothiophene hydroiodide (BTBTAI) can provide the most significant improvements in these factors, increasing the initial efficiency from 22.7% to 24.6% and raising the efficiency retention from 61% to 85% after 1000 hours of continuous light illumination at 25 °C in formamidinium lead iodide-based PSCs. Reports on defect passivation from the perspectives of molecular desorption and cation stability are extremely limited. Therefore, these findings deepen the understanding of PSC operating mechanisms and offer valuable insights for developing design guidelines for future defect passivation materials with even higher device performance.

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  • Unlocking predictive insights and interpretability in deep reinforcement learning for Building-Integrated Photovoltaic and Battery (BIPVB) systems Reviewed

    Yuan Gao, Zehuan Hu, Shun Yamate, Junichiro Otomo, Wei-An Chen, Mingzhe Liu, Tingting Xu, Yingjun Ruan, Juan Shang

    Applied Energy   384   2025.4   ISSN:0306-2619 eISSN:1872-9118

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    The deployment of renewable energy and the implementation of intelligent energy management strategies are crucial for decarbonizing Building Energy Systems (BES). Although data-driven Deep Reinforcement Learning (DRL) has achieved recent advancements in optimizing BES, significant challenges remain, such as the lack of studies addressing the observation space of time series data and the scarcity of interpretability. This paper first introduces future forecast information into the DRL algorithm to form the observation space for time series data. It employs Gated Recurrent Unit(GRU) and Transformer networks coupled with the DRL algorithm for operational control of a Building-Integrated Photovoltaic and Battery(BIPVB) system. Additionally, it aims to enhance the interpretability of the model regarding global and local feature importance by integrating the state-of-the-art Shapley Additive Explanations (SHAP) technique with the developed DRL model. All results were validated and tested on an open-source, real-world BIPVB system, showing that incorporating forecast information can reduce operational costs by 3.56%, while using GRU and Transformer networks to handle time-series data can further reduce costs by over 10%. The results of the SHAP value analysis demonstrated the importance of future electricity prices in forecast information for optimization, revealing the model's complex nonlinear relationships. Additionally, this study provided interpretability for a single episode instance based on the SHAP method. Overall, the study offers an accurate, reliable, and transparent deep reinforcement learning model, along with an insightful framework for handling time-series observations in DRL.

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  • State-of-the-art and knowledge gaps in gaseous hydrogen pipelines: from the perspective of materials, design, and integrity management Reviewed

    Zhengli Hua, Ruizhe Gao, Baihui Xing, Juan Shang, Jinyang Zheng, Wenzhu Peng, Yiming Zhao

    Journal of Zhejiang University-SCIENCE A   26 ( 2 )   87 - 108   2025.2   ISSN:1673-565X eISSN:1862-1775

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  • Lattice Matching Anchoring of Hole-Selective Molecule on Halide Perovskite Surfaces for n-i-p Solar Cells Reviewed

    Wu, TH; Raju, TB; Shang, J; Wu, LF; Song, JT; Senevirathne, CAM; Staykov, A; Wang, SH; Ida, S; Shibayama, N; Miyasaka, T; Matsushima, T; Guo, ZL

    ADVANCED MATERIALS   37 ( 4 )   e2414576   2025.1   ISSN:0935-9648 eISSN:1521-4095

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    Exploiting the self-assembled molecules (SAMs) as hole-selective contacts has been an effective strategy to improve the efficiency and long-term stability of perovskite solar cells (PSCs). Currently, research works are focusing on constructing SAMs on metal oxide surfaces in p-i-n PSCs, but realizing a stable and dense SAM contact on halide perovskite surfaces in n-i-p PSCs is still challenging. In this work, the hole-selective molecule for n-i-p device is developed featuring a terephthalic methylammonium core structure that possesses double-site anchoring ability and a matching diameter (6.36 Å) with the lattice constant of formamidinium lead iodide (FAPbI<inf>3</inf>) perovskite (6.33 Å), which facilitates an ordered and full-coverage SAM atop FAPbI<inf>3</inf> perovskite. Moreover, theoretical calculations and experimental results indicate that compared to the frequently used acid or ester anchoring groups, this ionic anchoring group with a dipolar charge distribution has much larger adsorption energy on both organic halide terminated and lead halide terminated surfaces, resulting in synergistic improvement of carrier extraction and defect passivation ability. Benefiting from these merits, the efficiency of PSCs is increased from 21.68% to 24.22%. The long-term operational stability under white LED illumination (100 mW cm<sup>−2</sup>) and at a high temperature of 85 °C is also much improved.

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  • Pressure- and Concentration-Dependent Effects of CO₂ on Hydrogen-Assisted Fatigue in Steels:

    SHANG Juan, KUBOTA Masanobu, STAYKOV Aleksandar, ZHENG Jinyang

    The Proceedings of the Materials and Mechanics Conference   2025 ( 0 )   OS1910   2025   eISSN:24242845

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    <p>Hydrogen-assisted fatigue crack growth (HAFCG) is a critical concern for steels used in hydrogen transport and storage systems. This study investigated the effects of CO₂ pressure and concentration on HAFCG in GB20 low-carbon steel and P110 casing steel. Fatigue crack growth tests were conducted under hydrogen/CO₂ mixtures. In GB20 steel, CO₂ markedly accelerated crack growth at 0.4 MPa, whereas the promoting effect was reduced at 10 MPa. In P110 steel tested at 8 MPa, the fatigue crack growth rate peaked at 0.1vol% CO₂ and decreased at higher concentrations up to 1vol%. First-principles calculations revealed that the activation energy for hydrogen dissolution decreased and then increased with the CO₂/H₂ surface coverage ratio, explaining the observed promotion-to-attenuation trend. These findings indicate that CO₂ plays a dual role in hydrogen-assisted fatigue, governed by both pressure and concentration. At low pressure the promoting effect dominates, while at higher pressure or concentration its impact diminishes, suggesting the existence of a critical turning point in CO₂–H₂ interactions that requires further investigation.</p>

    DOI: 10.1299/jsmemm.2025.os1910

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  • Creep properties of Crofer 22H ferritic stainless steel in high-temperature hydrogen environment

    Kumatoto Rin, Wada Kentarou, Kubota Masanobu, Shang Juan, Sofronis Petros, Krogstad Jessica A., Dadfarnia Mohsen, Vijayvargia Kshitij, Kirchheim Reiner, A. Volkert Cynthia, Tian Lin, Tsuchiyama Toshihiro, Macadre Arnaud, Komoda Ryosuke

    The Proceedings of the Materials and Mechanics Conference   2025 ( 0 )   OS1903   2025   eISSN:24242845

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    <p>This study examines the creep behavior of Crofer 22H ferritic stainless steel in hydrogen and argon atmospheres to clarify the role of hydrogen in high-temperature creep deformation and creep fracture mechanisms. Crofer 22H is a promising candidate material for solid oxide fuel cell (SOFC) interconnects, and its long-term reliability under hydrogen exposure is therefore of particular importance. Creep tests were performed at 550 °C and 600 °C using a specimen having rectangular cross section with 5 mm × 5 mm in size and a gauge length of 17 mm. The results revealed that the creep life was considerably shorter in hydrogen compared with argon under equivalent stress conditions, indicating that hydrogen accelerates the progression of creep damage. Fractographic observations showed ductile fracture with dimples in both atmospheres, and no remarkable difference in the dimple morphology was detected. However, dimples tend to appear shallower and more uniform in hydrogen, suggesting that numerous fine voids coalesced before individual dimples could fully grow.</p>

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  • Pressure dependence of CO2 effect on hydrogen-assisted fatigue crack growth in two pipeline steels Reviewed

    Juan Shang, Shuanghe Chi, Ruizhe Gao, Baihui Xing, Aleksander Staykov, Zhengli Hua

    International Journal of Hydrogen Energy   90   842 - 852   2024.11   ISSN:0360-3199 eISSN:1879-3487

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    This study investigated the pressure-dependent CO<inf>2</inf> effect on the hydrogen embrittlement of X80 and GB20# pipeline steels by combining experiments and first-principles calculations. Results revealed that the CO<inf>2</inf> effect enhanced the fatigue crack growth for GB20# steel in 10 MPa CO₂-enriched hydrogen mixtures. However, the improved degree by the CO₂ effect at 10 MPa was less pronounced than at 0.4 MPa, which was found for the first time. This was attributed to the decreased adsorption rate of CO₂ on iron as hydrogen pressure increased. Therefore, in high-pressure CO₂-enriched hydrogen mixtures, CO<inf>2</inf> could not significantly accelerate the inherent rapid hydrogen uptake at high pressure.

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  • Synergic effects of temperature and pressure on the hydrogen diffusion and dissolution behaviour of X80 pipeline steel Reviewed

    Ruizhe Gao, Baihui Xing, Chao Yang, xinyi jiang, JUAN SHANG, Zhengli Hua

    Corrosion Science   2024.11

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  • Enhanced hydrogen degradation of two pipeline steels by increasing inert gas pressure in hydrogen-containing mixtures: experimental and theoretical insights Reviewed

    Juan Shang, Ruizhe Gao, Baihui Xing, Haotian Wei, Zhengli Hua

    Corrosion Science   2024.11

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  • Enhanced hydrogen degradation of two pipeline steels by increasing inert gas pressure in hydrogen-containing mixtures: experimental and theoretical insights Reviewed

    Shang, J., Gao, R., Xing, B., Wei, H., Hua, Z.

    Corrosion Science   240   2024.11   ISSN:0010-938X eISSN:1879-0496

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    This study highlights the significant role of total gas pressure in enhancing hydrogen degradation in hydrogen/inert gas mixtures. Tests were performed to measure the fatigue crack growth rate (FCGR) of X80 and GB20# pipeline steels in pure hydrogen and hydrogen/nitrogen blends. Findings showed that FCGR increased in the blend with elevated total gas pressure relative to pure hydrogen, despite an equivalent hydrogen partial pressure between the two environments. First-principles molecular dynamics (FPMD) calculations revealed that the increased number of nitrogen molecules within the Fe-H<inf>2</inf>-N<inf>2</inf> systems promoted the movement velocity of hydrogen and premature dissociation of hydrogen.

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  • CO2 effect on the fatigue crack growth of X80 pipeline steel in hydrogen-enriched natural gas: Experiment vs DFT Reviewed

    Juan Shang, Jinxing Guo, Baihui Xing, Ruizhe Gao, Zhengli Hua

    International Journal of Hydrogen Energy   66   636 - 644   2024.5   ISSN:0360-3199 eISSN:1879-3487

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    Utilizing the existing natural gas grid presents a promising method for transporting hydrogen on a large scale. However, the effects of natural gas and its impurities on hydrogen-assisted cracking in pipeline steel have not been adequately studied. This study aims to investigate the fatigue performance of X80 pipeline steel in hydrogen-enriched natural gas (HENG) environments and in mixtures containing the impurity CO2. This is achieved through fatigue crack growth rate (FCGR) tests and density functional theory (DFT) calculations. The experimental results show that the FCGR in H2 is slightly faster than that in HENG, whereas it is slower than that in the N2/CO2/H2 mixtures. The enhanced FCGR by CO2 further increases with the increasing CO2 content. DFT computational results indicate that the adsorbed CO2 on the iron surface significantly accelerates the migration of H atoms from surface to subsurface. This promotes the entry of hydrogen into the steel.

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  • Co-adsorption of H2+nCO+mO2 on α-Fe (110): Effect on hydrogen adsorption, dissociation and diffusion Reviewed

    Baihui Xing, Ruizhe Gao, Haotian Wei, Juan Shang, Zhengli Hua

    International Journal of Hydrogen Energy   2024.2

  • Effects of plastic deformation on hydrogen trapping and hydrogen distribution in X80 pipeline steel Reviewed

    Juan Shang, Jinxing Guo, Zhengli Hua, Baihui Xing, Tiancheng Cui, Haotian Wei

    International Journal of Hydrogen Energy   136   1306 - 1316   2024   ISSN:03603199 eISSN:1879-3487

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    The characteristics of hydrogen trapping and hydrogen distribution for the unstrained and strained X80 pipeline steel were investigated in this work. Ultra-high vacuum thermal hydrogen desorption spectroscopy tests were conducted on the hydrogen pre-charged specimens to study the properties of hydrogen trapping under the influence of plasticity. Results showed that the binding energy of the dislocation trap generated by plastic deformation was 28.30∼33.84 kJ/mol, increasing with the increase of strain. As the deformation in the material increased, the number of dislocation traps as well as the hydrogen trapped in the dislocations increased, leading to a higher hydrogen content in the strained specimens. Additionally, finite element simulations were employed to elucidate the properties of hydrogen distribution as affected by plasticity. The binding energy of dislocation trap had a significant effect on the calculated maximum hydrogen concentration in the specimen. Hydrogen trapped at the dislocations during the plastic deformation stage dominated the maximum total hydrogen concentration in X80, which was consistently in the region of greatest strain and increased with the increasing strain and binding energy of hydrogen trapping.

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  • Enhanced hydrogen embrittlement of steel by the premature hydrogen dissociation with the increasing inert gas pressure in hydrogen-containing mixtures Reviewed

    Acta Materialia   2023.10

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  • Analysis of hydrogen distribution and diffusion in pre-strained SUS316L through scanning Kelvin probe force microscopy and thermal desorption spectroscopy Reviewed

    Shuanghe Chi, Jinxing Guo, Zhengli Hua, Juan Shang, Baihui Xing

    Energies   16 ( 20 )   2023.10   ISSN:1996-1073 eISSN:1996-1073

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    <jats:p>Austenitic stainless steels (γ-SS) play an important role in the storage of high-pressure hydrogen. However, hydrogen embrittlement (HE) can significantly degrade the mechanical properties of γ-SS. Measuring the distribution of hydrogen in γ-SS is a vital way to learn about HE. In this paper, scanning Kelvin probe force microscopy (SKPFM) and thermal desorption spectroscopy (TDS) have been utilized to analyze the distribution and diffusion of hydrogen in pre-strained SUS316L. Additionally, the McNabb–Foster model is employed to calculate hydrogen in the lattice and phase boundaries along the sample’s thickness direction. The results demonstrate that the combination of SKPFM and TDS is an effective approach for studying hydrogen distribution and diffusion in metals. It was observed that hydrogen segregation occurs at the boundary between the martensitic (α′) and austenite (γ) phases. The inhibitory effect of the oxide film on hydrogen diffusion is more significant at lower temperatures. However, it should be noted that the McNabb–Foster model exhibits relatively high accuracy in predicting hydrogen desorption at higher temperatures while disregarding the influence of the native oxide film.</jats:p>

    DOI: 10.3390/en16207126

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  • Hydrogen uptake induced by CO2 enhances hydrogen embrittlement of iron in hydrogen blended natural gas Reviewed

    Chengshuang Zhou, Yanmin He, Jiehao Jiang, Kaiyu Zhang, Dan Tang, Haohao Zhu, Juan Shang, Guomin Sun, Meng Wang, Lin Zhang, Min Wu, Jinyang Zheng

    Corrosion Science   207   110594   2022.10   ISSN:0010-938X

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    DOI: 10.1016/j.corsci.2022.110594

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  • Discussion on 10% as a safe ratio of hydrogen mixing into natural gas grids Reviewed

    Weifeng Chen, Juan Shang, Baihui Xing, Haotian Wei, Chaohua Gu, Zhengli Hua

    Huagong Jinzhan/Chemical Industry and Engineering Progress   41 ( 3 )   1487 - 1493   2022.3   ISSN:1000-6613

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    DOI: 10.16085/j.issn.1000-6613.2021-1438

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  • Numerical simulation on hydrogen induced cracking behavior of 4130X hydrogen storage vessel with defect Reviewed

    Haotian Wei, Baihui Xing, Tiancheng Cui, Juan Shang, Zhengli Hua, Chaohua Gu

    American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP   3   2022   ISSN:0277-027X ISBN:9780791886168

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    Publishing type:Research paper (international conference proceedings)   Publisher:American Society of Mechanical Engineers  

    <jats:title>Abstract</jats:title>
    <jats:p>This study aims to investigate the hydrogen-induced cracking behavior of the cylinder of 4130X hydrogen storage vessel in a 45 MPa high-pressure hydrogen environment under the synergistic influence of hydrogen and crack depth. Firstly, finite element analysis was performed via a modified hydrogen diffusion/plasticity coupled model to study the coupling behavior of hydrogen diffusion and plastic deformation in a hydrogen storage vessel with a crack. Then we used the modified hydrogen diffusion/plasticity coupled model to study the effect of crack depth on the hydrogen-induced cracking behavior in the hydrogen storage vessel. Results show that the hydrogen is mainly concentrated in the trap at the crack tip of the vessel, and the crack tip is always the position with the highest total hydrogen concentration. The distribution of plastic strain and trap hydrogen concentration on the crack surface is small along the axial direction of the cylinder, but large along the radial direction of the cylinder. With the increase of the initial crack depth, the pressure difference corresponding to the crack propagation from radial direction to unstable propagation and the depth of the crack propagation show a decreasing trend, and the hydrogen pressure of unstable propagation also decreases gradually. The greater the depth of cylinder crack, the more difficult it is to prevent cylinder failure.</jats:p>

    DOI: 10.1115/PVP2022-84572

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  • Difference of hydrogen diffusion regularity between interstice-doped and substitution-doped formed by steel carburizing Reviewed

    Baihui Xing, Jing Wang, Haotian Wei, Juan Shang, Zhengli Hua, Chaohua Gu, Jinyang Zheng

    American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP   4-B   2022   ISSN:0277-027X ISBN:9780791886182

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    <jats:title>Abstract</jats:title>
    <jats:p>Carburizing treatment can improve the carbon content of the workpiece material, and obtain higher contact fatigue strength, bending fatigue strength, as well as higher surface hardness. After carburizing, the existence of carbon atoms can hinder the adsorption and diffusion of hydrogen, thus reducing the hydrogen embrittlement. First-principles plane wave calculations based on spin-polarized density-functional theory (DFT) and the generalized gradient approximation (GGA) have been used to study the adsorption and permeation of hydrogen on iron in the bulk with carbon interstice solid solution and carbon substitution solid solution. Considering that hydrogen diffusion is faster in martensitic tissue, bcc-Fe structure is selected for the model. The results show that the hydrogen diffusion rate Di in the interstice solid solution is higher than Ds in the substitution solid solution. The formation of substitution solid solution is promoted by more vacancies in the lattice. When the vacancy is occupied by carbon atoms, the hydrogen diffusion rate is reduced. This phenomenon is more obvious for Fe48C16 structure with higher carbon ratio. Besides, charge density diagram and state density analysis are also consistent with this conclusion. Therefore, during carburizing, Increasing the content of carbon and carbon substituted solid solution can reduce the penetration of hydrogen in the material.</jats:p>

    DOI: 10.1115/PVP2022-84462

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  • Research status-in-situ and key challenges in pipeline transportation of hydrogen-natural gas mixtures Reviewed

    Juan SHANG, Yanghui LU, Jinyang ZHENG, Chen SUN, Zhengli HUA, Wentao YU, Yiwei ZHANG

    Chemical Industry and Engineering Progress   40 ( 10 )   5499   2021.11

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  • Enhanced hydrogen embrittlement of low-carbon steel to natural gas/hydrogen mixtures Reviewed

    Juan Shang, Weifeng Chen, Jinyang Zheng, Zhengli Hua, Lin Zhang, Chengshuang Zhou, Chaohua Gu

    Scripta Materialia   189   67 - 71   2020.12

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    Authorship:Lead author   Language:English   Publishing type:Research paper (scientific journal)  

    DOI: https://doi.org/10.1016/j.scriptamat.2020.08.011

  • Hydrogen distribution and segregation in hydrogen-charged S30408 after fracture analyzed via scanning Kelvin probe force microscopy Reviewed

    Juan Shang, Zhengli Hua

    Applied Surface Science   528   147050   2020.10

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    DOI: https://doi.org/10.1016/j.apsusc.2020.147050

  • Effects of stress concentration on the mechanical properties of X70 in high-pressure hydrogen-containing gas mixtures Reviewed

    Juan Shang, Jinyang Zheng, Zhengli Hua, Yanhua Li, Chaohua Gu, Tiancheng Cui, Bo Meng

    International Journal of Hydrogen Energy   45 ( 52 )   28204 - 28215   2020.10

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    DOI: https://doi.org/10.1016/j.ijhydene.2020.02.125

  • Scanning Kelvin probe force microscopy study on hydrogen distribution in austenitic stainless steel after martensitic transformation Reviewed

    Zhengli Hua, Shengyi Zhu, Juan Shang, Guangxu Cheng, Yanchen Yao, Jinyang Zheng

    Materials Letters   245   41 - 44   2019.6

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    DOI: https://doi.org/10.1016/j.matlet.2019.02.089

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Presentations

  • The promoting effect of H2S on the hydrogen embrittlement of X80 pipeline steel in high-pressure hydrogen gas

    Juan Shang, Haotian Wei, Zhengli Hua

    11th International Conference on Engineering Failure Analysis  2026.7 

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    Event date: 2026.7

    Presentation type:Oral presentation (general)  

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  • Preventing hydrogen embrittlement in hydrogen gas pipelines through trace carbon monoxide addition

    Juan Shang, Hiroto Hayashi, Masanobu Kubota

    14th International Fatigue Congress  2026.7 

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    Event date: 2026.6 - 2026.7

    Presentation type:Oral presentation (general)  

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  • 微量 CO 添加による水素ガスパイプラインの水素脆化防止に関する研究

    林 大翔, 尚 娟, 久保田 祐信

    日本材料学会九州支部 第12回学術講演会  2025.12 

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    Event date: 2025

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  • Inconel 625 の高温水素中クリープ特性

    Muhammad Solihin bin, Malek Rizal, 久保田 祐信, 尚 娟, 和田 健太郎

    日本材料学会九州支部 第12回学術講演会  2025.12 

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    Event date: 2025

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  • Effect of hydrogen on the mechanical properties of GB20# pipeline steel in hydrogen-blended natural gas

    Juan Shang, Ruizhe Gao, Zhengli Hua

    7th International Conference on Materials and Reliability (ICMR-2024)  2024.12 

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    Event date: 2024.12

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  • Research status-in-situ and key challenges in pipeline transportation of hydrogen-natural gas mixtures Invited

    Juan Shang, Yanghui Lu, Jinyang Zheng

    The 12th National Academic Conference on Pressure Vessel Design  2020.11 

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    Event date: 2020.11

    Language:English   Presentation type:Oral presentation (invited, special)  

  • Effects of carbon and hydrogen on creep properties of pure iron

    Kentaro Wada, Masanobu Kubota, Juan Shang, Ryosuke Komoda, Toshihiro Tsuchiyama, Arnaud Macadre

    The 11th Annual Meeting of the Society of Materials Science Kyushu Branch  2024.12 

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  • The effect of carbon dioxide on the hydrogen embrittlement and its pressure dependence Invited

    Juan Shang, Zhengli Hua, Huiming Ding, Jinyang Zheng

    The 12th Youth Forum on Strength of Materials and Structures  2025.5 

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  • Numerical simulation on hydrogen induced cracking behavior of 4130X hydrogen storage vessel with defect

    Haotian Wei, Baihui Xing, Tiancheng Cui, Juan Shang, Zhengli Hua, Chaohua Gu

    ASME Pressure Vessels and Piping Conference  2022.7 

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  • Mechanism of the effect of hydrogen-doped natural gas pressure and its component carbon dioxide on the mechanical properties of pipeline steel Invited

    Juan Shang, Zhengli Hua, Jinyang Zheng

    Young Seminar on Service Behavior of Materials in Hydrogen Environments  2024.12 

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  • Improved photocatalytic performance of eosin Y-sensitized anatase by anchoring group modification. A DFT/TDDFT insight

    Juan Shang, Aleksandar Staykov, Tatsumi Ishihara

    日本化学会 第104春季年会(2024)  2024.3 

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  • Hydrogen degradation of pipeline steel in hydrogen-blended natural gas Invited

    Juan Shang

    2024 WPI Symposium at Göttingen  2024.10 

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  • Enhanced hydrogen embrittlement of steel by the premature hydrogen dissociation with the increasing inert gas pressure in hydrogen mixtures

    Juan Shang, Masanobu Kubota, Aleksandar Staykov, Jinyang Zheng

    The 11th Annual Meeting of the Society of Materials Science Kyushu Branch  2024.12 

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  • Effect of natural gas compositions on the hydrogen embrittlement of pipeline steel

    Juan Shang, Masanobu Kubota, Aleksandar Staykov, Jinyang Zheng

    Challenges & Collaboration in the Research of Material Fracture 2025 (CCMF2025)  2025.3 

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  • Effect of H2O and H2S impurities on hydrogen embrittlement of SCM435 low-alloy steels

    Masanobu Kubota, Juan Shang, Ryosuke Komoda, Shunsuke Umezaki, Tatsuhito Masuda, Yussalla Vanadia

    7th International Conference on Materials and Reliability (ICMR-2024)  2024.12 

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  • Applications of DFT calculations in theoretical design of photocatalyst and elucidation of materials degradation mechanism Invited

    Juan Shang, Aleksandar Staykov

    2025 Annual Computational Energy Materials Design Infrastructure (CEMDI) Symposium  2025.4 

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  • Applicability of hollow specimen for creep testing in high-temperature hydrogen gas

    Juan Shang, Masanobu Kubota, Kentaro Wada, Masaki Minamizono

    The 12th Japan-China Bilateral Symposium on High Temperature Strength of Materials  2025.8 

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  • 鋼材における水素誘起疲労き裂進展に対する CO₂ の圧力・濃度依存効果:実験および第一原理計算からの知見 Invited

    Juan Shang, Masanobu Kubota, Aleksandar Staykov, Jinyang Zheng

    日本機械学会 M&M2025 材料力学カンファレンス  2025.11 

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  • The degraded mechanical performance of pipeline steel in the mixtures of natural gas and hydrogen

    Juan Shang

    Materials Structure & Micromechanics of Fracture  2025.6 

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  • Hydrogen embrittlement sensitivity of pipeline steel in actual hydrogen-blended natural gas

    Juan Shang, Ruizhe Gao, Zhengli Hua, Jinyang Zheng

    International Conference on Hydrogen Safety ICHS2025  2025.9 

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  • Effect of hydrogen on creep properties Invited

    Juan Shang, Masanobu Kubota, Kentro Wada

    2025 NSFC-CAS-JSPS Joint Symposium on Fatigue-resistant Additive Manufacturing Materials  2025.9 

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  • Effect of gas impurities on fatigue crack growth behavior at room temperature and creep in high-temperature hydrogen

    Juan Shang, Masanobu Kubota, Jinyang Zheng, Zhengli Hua

    4th Korea-China-Japan Joint Workshop on Hydrogen Materials  2025.9 

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  • 高温水素環境下におけるフェライト系ステンレス鋼 Crofer 22H のクリープ特性

    熊本 凜, 和田 健太郎, 久保田 祐信, 尚 娟, Petros Sofronis, Jessica A. Krogstad, Kshitij Vijayvargia, Mohsen Dadfarnia, Reiner Kirchheim, Cynthia A. Volker, Lin Tian, 土山 聡宏, Arnaud Macadre, 薦田 亮介

    日本機械学会 M&M2025 材料力学カンファレンス  2025.11 

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Professional Memberships

  • 日本材料学会

    2024.4 - Present

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  • 日本化学学会

    2023.11 - Present

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  • 日本機械学会

    2023.3 - Present

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  • 日本鉄鋼協会

    2023.3 - Present

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Academic Activities

  • 日本機械学会 M&M2025 材料力学カンファレンス

    Role(s): Panel moderator, session chair, etc.

    2025.11

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  • 2025 Annual Computational Energy Materials Design Infrastructure (CEMDI) Symposium

    Role(s): Review, evaluation

    2025.4

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    Type:Competition, symposium, etc. 

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  • 九州支部第11回学術講演会・総会

    Role(s): Planning, management, etc.

    2024.12

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  • 7th International Conference on Materials and Reliability (ICMR-2024)

    Role(s): Panel moderator, session chair, etc.

    2024.12

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Research Projects

  • Interpretable machine learning for oxygen-assisted mitigation of hydrogen embrittlement in hydrogen-energy structural steels

    2026.6 - 2027.2

    九州大学 数理・データサイエンス教育研究センター  数理・データサイエンスに関する教育・研究支援プログラム研究 

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    Authorship:Principal investigator  Grant type:On-campus funds, funds, etc.

  • バルク金の水素解離触媒作用の機構解明と金系合金による高性能水素バリア材料の開発

    2026.4 - 2028.3

    田中貴金属記念財団  2025年度「貴金属に関わる研究助成金」KIRMEKI Award 

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    Authorship:Principal investigator  Grant type:Competitive funding other than Grants-in-Aid for Scientific Research

  • AI×アクティブ学習による高強度・高延性・耐水素合金の高速・高効率材料設計と開発材料の性能実証

    2026.4 - 2027.3

    公益財団法人 天野工業技術研究所  2026年度 研究助成金 

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    Authorship:Principal investigator  Grant type:Competitive funding other than Grants-in-Aid for Scientific Research

  • 実験と理論計算科学に基づいた二元系混合ガスによる水素脆化抑制効果の定量的評価

    2025.6 - 2027.6

    日本鉄鋼協会 第34回鉄鋼研究振興助成 

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    Authorship:Principal investigator  Grant type:Donation

  • Potential novel mitigation technology of hydrogen embrittlement in hydrogen pipeline s based on synergistic effect of oxygen and carbon monoxide

    2025.4 - 2028.3

    日本学術振興会 科学研究費助成事業 若手研究 

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    Authorship:Principal investigator  Grant type:Scientific research funding

  • 微量一酸化炭素(CO)添加による水素ガスパイプラインの水素脆化防 止に関する実験と理論計算を統合した研究

    2025.4 - 2026.3

    西部ガス 

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    Authorship:Principal investigator  Grant type:Competitive funding other than Grants-in-Aid for Scientific Research

  • Quantum mechanics computational and experimental study on the collective effects of natural gas constituents on hydrogen embrittlement of pipeline steel

    2024.7 - 2026.3

    日本学術振興会 科学研究費助成事業 研究活動スタート支援 

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    Authorship:Principal investigator  Grant type:Scientific research funding

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Other educational activity and Special note

  • 2025  Special Affairs  伊藤早苗記念基金事業「QURIESプログラム」

     詳細を見る

    令和7年8月4日(月)から令和7年8月8日(金)の5日間,女子高校生を対象とした理工系研究インターンシップ制度「九州大学QURIESプログラム」を実施しています。このインターンシップでは、ワクワクする実験を体験することができます!水素環境と空気環境で引張強度(金属が破断するまでに扱える力の大きさ)を比較し、水素が鋼鉄にどのような影響を与えるかをテストします。また、電子顕微鏡を使って破断面を間近に見ることができます!
    このプログラムを通して、なぜ材料科学が環境に優しい未来を築くために重要なのかを学ぶことができます。さらに、実験をすることがとても楽しく、魅力的であることに気づくかもしれません!